creaturedex/model/common.scad

include <BOSL2/std.scad>

BASE_MODEL_SCALE = [1.1, 1, 1.1];
BASE_MODEL_TRANSLATE = [-0.4, 0, 16.978];
EPS = 0.01;
$fn = 50;

module pin_header(cols = 4, rows = 1, anchor = BOTTOM, spin = 0, orient = UP) {
  // Standard pin header dimensions (in mm)
  base_height = 2.54; // Height of the plastic base
  pin_width = 0.64; // Width/thickness of the square pin
  pin_length = 6.0; // Length of pin sticking up
  pitch = 2.54;

  // 1. The Plastic Base is the Parent
  // It directly receives your anchor, spin, and orient arguments.
  color("darkgrey")
    cuboid([cols * pitch, rows * pitch, base_height], anchor=anchor, spin=spin, orient=orient) {

      // 2. Metal Pins are the Children
      // Placed relative to the center of the plastic base
      color("silver")
        xcopies(spacing=pitch, n=cols) {
          ycopies(spacing=pitch, n=rows) {
            up(base_height / 2)
              cuboid([pin_width, pin_width, pin_length], anchor=BOTTOM);
          }
        }

      // Allows attaching other objects to this header if needed
      children();
    }
}

module main_display(pin_header = false) {
  // Outer dimensions
  width = 55.04;
  length = 89.35;
  height = 2.7;

  display_height = 3;
  display_length = 77.6;
  display_inset = 5.7;

  sd_width = 26.6;
  sd_height = 3;
  sd_length = 16.6;
  sd_inset = 29.4;

  hole_diameter = 3;
  hole_inset = 1.5;

  difference() {
    cuboid([length, width, height]) {
      position(TOP + RIGHT)
        left(display_inset)
          color("black")
            cuboid([display_length, width, display_height], anchor=BOTTOM + RIGHT);

      position(BOTTOM + RIGHT + FRONT)
        left(sd_inset)
          cuboid([sd_width, sd_length, sd_height], anchor=TOP + RIGHT + FRONT);

      position(TOP + LEFT)
        pin_header(14, spin=90, anchor=BOTTOM + BACK);
      //   pin_header();
    }

    xcopies(length - (2 * hole_inset) - hole_diameter) {
      ycopies(width - (2 * hole_inset) - hole_diameter) {
        zcyl(d=hole_diameter, h=height + EPS);
      }
    }
  }
}

module pad() {
  // A button has 4.2 x 6 mm -> At least ~20x20 are required for the PCB
  cube([20, 20, 10]);
}

module secondary_display(pin_header = false) {
  // https://de.aliexpress.com/item/1005003753680706.html
  length = 45.8;
  width = 20;
  height = 3.7;

  hole_diameter = 2;
  hole_inset = 1.5;

  difference() {
    cuboid([length, width, height]) {
      if (pin_header)
        position(LEFT + TOP)
          pin_header(7, spin=90, anchor=BACK + BOTTOM);
    }

    right(length / 2 - hole_inset) {
      ycopies(width - (2 * hole_inset) - hole_diameter) {
        zcyl(d=hole_diameter, h=height + EPS, anchor=RIGHT);
      }
    }
  }
}

module tertiary_display() {
  // https://de.aliexpress.com/item/1005006034531826.html
  cube([80, 36, 10]);
}

module battery(anchor = BOTTOM) {
  // 18650
  rotate([0, 90, 0]) cylinder(d=18, h=65, anchor=anchor);
}

/// USB-C port and switch not 100% dimensionally accurate, take care!
module micro_controller(battery_holder = false, battery = false) {
  pcb_length = 91.5;
  pcb_height = 6.5; // including components, highest point: jst connector, followed by uC
  pcb_height_no_components = 1.1;
  pcb_width = 28.8;

  hole_diameter = 2.5;
  hole_inset = 1;
  usb_protrusion = 1.7;
  usb_width = 9;
  usb_inset_from_pcb_end = 5;
  power_switch_protrusion = 2.1;
  power_switch_inset_from_pcb_end = 8.1;
  power_switch_width = 4;

  battery_holder_height = 15;
  battery_holder_width = 21;
  battery_holder_length = 77.3;

  battery_length = 65;
  battery_protrusion = 4.5;

  difference() {
    cuboid([pcb_length, pcb_width, pcb_height], rounding=2, edges="Z") {
      if (battery_holder)
        position(TOP)
          cube([battery_holder_length, battery_holder_width, battery_holder_height], anchor=BOTTOM + CENTER) {
            if (battery)
              position(TOP)
                up(battery_protrusion)
                  battery(anchor=CENTER + LEFT);
          }
      position(RIGHT + BOTTOM) {
        position(FRONT)
          left(usb_inset_from_pcb_end)
            cube([usb_width, usb_protrusion, pcb_height - pcb_height_no_components], orient=FRONT, anchor=RIGHT + BOTTOM + FRONT);
        position(BACK)
          left(power_switch_inset_from_pcb_end)
            cube([power_switch_width, power_switch_protrusion, pcb_height - pcb_height_no_components], orient=FRONT, anchor=RIGHT + TOP + FRONT);
      }
    }

    xcopies(pcb_length - (2 * hole_inset) - hole_diameter) {
      ycopies(pcb_width - (2 * hole_inset) - hole_diameter) {
        cyl(d=hole_diameter, h=pcb_height + EPS, orient=UP);
      }
    }
  }
}

module nfc(pin_header = true) {
  length = 43;
  width = 40.5;
  height = 4;

  pin_protrusion = 2.2;

  hole_diameter = 3;
  hole_inset = 6;

  x_span = length - (2 * hole_inset) - hole_diameter;
  y_span = width - (2 * hole_inset) - hole_diameter;

  color("red")
    difference() {
      cuboid([length, width, height], rounding=2, edges="Z") {
        // pin header is lower than highest other component -> in the cube.
        if (pin_header)
          right(6 - pin_protrusion) // ugly: 6mm is the pin height
            position(LEFT + TOP)
              yrot(-90)
                pin_header(7, spin=90, anchor=FRONT + TOP);
      }

      move_copies(
        [
          [x_span / 2, -y_span / 2], // Bottom-Left corner
          [-x_span / 2, y_span / 2], // Top-Right corner
        ]
      ) {
        zcyl(d=hole_diameter, h=height + EPS);
      }
    }
}