Files
dehumidify_ctrl/case/YAPP_Box/examples/WaterHeaterMonitor_v3.scad
Jonas Zeunert 4e18a8b08f final
2024-09-19 21:43:17 +02:00

647 lines
25 KiB
OpenSCAD

//-----------------------------------------------------------------------
// Yet Another Parameterized Projectbox generator
//
// This is a box for <template>
//
// Version 3.0.1 (2024-01-15)
//
// This design is parameterized based on the size of a PCB.
//
// For many/complex cutoutGrills, you might need to adjust
// the max number of elements in OpenSCAD:
//
// Preferences->Advanced->Turn off rendering at 250000 elements
// ^^^^^^
//
//-----------------------------------------------------------------------
include <../YAPPgenerator_v3.scad>
//---------------------------------------------------------
// This design is parameterized based on the size of a PCB.
//---------------------------------------------------------
// Note: length/lengte refers to X axis,
// width/breedte refers to Y axis,
// height/hoogte refers to Z axis
/*
padding-back|<------pcb length --->|<padding-front
RIGHT
0 X-axis --->
+----------------------------------------+ ---
| | ^
| | padding-right
Y | | v
| | -5,y +----------------------+ | ---
B a | | 0,y x,y | | ^ F
A x | | | | | R
C i | | | | | pcb width O
K s | | | | | N
| | 0,0 x,0 | | v T
^ | -5,0 +----------------------+ | ---
| | | padding-left
0 +----------------------------------------+ ---
0 X-as --->
LEFT
*/
//-- which part(s) do you want to print?
printBaseShell = true;
printLidShell = true;
printSwitchExtenders = true;
// ********************************************************************
// The Following will be used as the first element in the pbc array
pcbLength = 88.9; // Front to back
pcbWidth = 52.1; // Side to side
pcbThickness = 1.6;
standoffHeight = 3.0; //-- How much the PCB needs to be raised from the base to leave room for solderings and whatnot
standoffDiameter = 7;
standoffPinDiameter = 2.4;
standoffHoleSlack = 0.4;
//===================================================================
// *** PCBs ***
// Printed Circuit Boards
//-------------------------------------------------------------------
// Default origin = yappCoordPCB : yappCoordBoxInside[0,0,0]
//
// Parameters:
// Required:
// p(0) = name
// p(1) = length
// p(2) = width
// p(3) = posx
// p(4) = posy
// p(5) = Thickness
// p(6) = standoffHeight
// p(7) = standoffDiameter
// p(8) = standoffPinDiameter
// p(9) = standoffHoleSlack (default to 0.4)
// Optional:
//The following can be used to get PCB values elsewhere in the script - not in pcb definition.
//If "PCB Name" is omitted then "Main" is used
// pcbLength --> pcbLength("PCB Name")
// pcbWidth --> pcbWidth("PCB Name")
// pcbThickness --> pcbThickness("PCB Name")
// standoffHeight --> standoffHeight("PCB Name")
// standoffDiameter --> standoffDiameter("PCB Name")
// standoffPinDiameter --> standoffPinDiameter("PCB Name")
// standoffHoleSlack --> standoffHoleSlack("PCB Name")
pcb =
[
["Main", pcbLength,pcbWidth, 0,34, pcbThickness, standoffHeight, standoffDiameter, standoffPinDiameter, standoffHoleSlack]
,["Voltage Detect 1", ,71.5, 15.1, 5,0, 1.6, 3, 5, 2.5]
,["Voltage Detect 2", ,71.5, 15.1, 5,16.1, 1.6, 3, 5, 2.5]
];
//-------------------------------------------------------------------
//-- padding between pcb and inside wall
paddingFront = 1;
paddingBack = 1;
paddingRight = 1;
paddingLeft = 1;
//-- Edit these parameters for your own box dimensions
wallThickness = 2.4;
basePlaneThickness = 1.2;
lidPlaneThickness = 1.2;
//-- Total height of box = lidPlaneThickness
// + lidWallHeight
//-- + baseWallHeight
// + basePlaneThickness
//-- space between pcb and lidPlane :=
//-- (bottonWallHeight+lidWallHeight) - (standoffHeight+pcbThickness)
baseWallHeight = 9;
lidWallHeight = 17;
//-- ridge where base and lid off box can overlap
//-- Make sure this isn't less than lidWallHeight
ridgeHeight = 5.0;
ridgeSlack = 0.2;
roundRadius = 3.0;
// Set the layer height of your printer
printerLayerHeight = 0.2;
//---------------------------
//-- C O N T R O L --
//---------------------------
// -- Render --
renderQuality = 8; //-> from 1 to 32, Default = 8
// --Preview --
previewQuality = 5; //-> from 1 to 32, Default = 5
showSideBySide = true; //-> Default = true
onLidGap = 0; // tip don't override to animate the lid opening
colorLid = "YellowGreen";
alphaLid = 1;
colorBase = "BurlyWood";
alphaBase = 1;
hideLidWalls = false; //-> Remove the walls from the lid : only if preview and showSideBySide=true
hideBaseWalls = false; //-> Remove the walls from the base : only if preview and showSideBySide=true
showOrientation = true; //-> Show the Front/Back/Left/Right labels : only in preview
showPCB = true; //-> Show the PCB in red : only in preview
showSwitches = true; //-> Show the switches (for pushbuttons) : only in preview
showButtonsDepressed = false; //-> Should the buttons in the Lid On view be in the pressed position
showOriginCoordBox = false; //-> Shows red bars representing the origin for yappCoordBox : only in preview
showOriginCoordBoxInside = false; //-> Shows blue bars representing the origin for yappCoordBoxInside : only in preview
showOriginCoordPCB = false; //-> Shows blue bars representing the origin for yappCoordBoxInside : only in preview
showMarkersPCB = false; //-> Shows black bars corners of the PCB : only in preview
showMarkersCenter = false; //-> Shows magenta bars along the centers of all faces
inspectX = 0; //-> 0=none (>0 from Back)
inspectY = 0; //-> 0=none (>0 from Right)
inspectZ = 0; //-> 0=none (>0 from Bottom)
inspectXfromBack = true; //-> View from the inspection cut foreward
inspectYfromLeft = true; //-> View from the inspection cut to the right
inspectZfromBottom = true; //-> View from the inspection cut up
//---------------------------
//-- C O N T R O L --
//---------------------------
//-------------------------------------------------------------------
//-------------------------------------------------------------------
// Start of Debugging config (used if not overridden in template)
// ------------------------------------------------------------------
// ------------------------------------------------------------------
//==================================================================
// *** Shapes ***
//------------------------------------------------------------------
// There are a view pre defines shapes and masks
// shapes:
// shapeIsoTriangle, shapeHexagon, shape6ptStar
//
// masks:
// maskHoneycomb, maskHexCircles, maskBars, maskOffsetBars
//
//------------------------------------------------------------------
// Shapes should be defined to fit into a 1x1 box (+/-0.5 in X and Y) - they will
// be scaled as needed.
// defined as a vector of [x,y] vertices pairs.(min 3 vertices)
// for example a triangle could be [yappPolygonDef,[[-0.5,-0.5],[0,0.5],[0.5,-0.5]]];
// To see how to add your own shapes and mask see the YAPPgenerator program
//------------------------------------------------------------------
// Show sample of a Mask
//SampleMask(maskHoneycomb);
//===================================================================
// *** PCB Supports ***
// Pin and Socket standoffs
//-------------------------------------------------------------------
// Default origin = yappCoordPCB : pcb[0,0,0]
//
// Parameters:
// Required:
// p(0) = posx
// p(1) = posy
// Optional:
// p(2) = Height to bottom of PCB : Default = standoff_Height
// p(3) = PCB Gap : Default = -1 : Default for yappCoordPCB=pcb_Thickness, yappCoordBox=0
// p(4) = standoff_Diameter Default = standoff_Diameter;
// p(5) = standoff_PinDiameter Default = standoff_PinDiameter;
// p(6) = standoff_HoleSlack Default = standoff_HoleSlack;
// p(7) = filletRadius (0 = auto size)
// n(a) = { <yappBoth> | yappLidOnly | yappBaseOnly }
// n(b) = { <yappPin>, yappHole } // Baseplate support treatment
// n(c) = { yappAllCorners, yappFrontLeft | <yappBackLeft> | yappFrontRight | yappBackRight }
// n(d) = { <yappCoordPCB> | yappCoordBox | yappCoordBoxInside }
// n(e) = { yappNoFillet }
// n(f) = [yappPCBName, "XXX"] : {Specify a PCB defaults to "Main"
//-------------------------------------------------------------------
pcbStands =
[
//- Add stands 5mm from each corner of the PCB
[5, 5, yappAllCorners]
//- Add posts 25mm from the corners of the box, with a custon height,diameter, Pin Size, hole
//- slack and filler radius.
// [25, 25, 10, 10, 3.3, 0.9, 5, yappCoordBox]
// [5,5, yappAllCorners]
// Voltage Dector boards have 2 offset pins
,[15.4, 6.5, undef, undef, 5, 2.5, [yappPCBName, "Voltage Detect 1"]]
,[55.7, 2.25, undef, undef, 5, 2.5, [yappPCBName, "Voltage Detect 1"]]
,[15.4, 6.5, undef, undef, 5, 2.5, [yappPCBName, "Voltage Detect 2"]]
,[55.7, 2.25, undef, undef, 5, 2.5, [yappPCBName, "Voltage Detect 2"]]
];
//===================================================================
// *** Connectors ***
// Standoffs with hole through base and socket in lid for screw type connections.
//-------------------------------------------------------------------
// Default origin = yappCoordBox: box[0,0,0]
//
// Parameters:
// Required:
// p(0) = posx
// p(1) = posy
// p(2) = pcbStandHeight
// p(3) = screwDiameter
// p(4) = screwHeadDiameter (don't forget to add extra for the fillet)
// p(5) = insertDiameter
// p(6) = outsideDiameter
// Optional:
// p(7) = PCB Gap : Default = -1 : Default for yappCoordPCB=pcbThickness, yappCoordBox=0
// p(8) = filletRadius : Default = 0/Auto(0 = auto size)
// n(a) = { <yappAllCorners>, yappFrontLeft | yappFrontRight | yappBackLeft | yappBackRight }
// n(b) = { <yappCoordBox> | yappCoordPCB | yappCoordBoxInside }
// n(c) = { yappNoFillet }
// n(d) = [yappPCBName, "XXX"] : {XXX = the PCB name: Default "Main"}
//-------------------------------------------------------------------
connectors =
[
// [9, 15, standoffHeight("PCB3"), 2.5, 6 + 1.25, 4.0, 9, yappAllCorners, [yappPCBName, "PCB3"]]
];
//===================================================================
// *** Cutouts ***
// There are 6 cutouts one for each surface:
// cutoutsBase (Bottom), cutoutsLid (Top), cutoutsFront, cutoutsBack, cutoutsLeft, cutoutsRight
//-------------------------------------------------------------------
// Default origin = yappCoordBox: box[0,0,0]
//
// Required Not Used Note
//----------------------+-----------------------+---------------+------------------------------------
// yappRectangle | width, length | radius |
// yappCircle | radius | width, length |
// yappRoundedRect | width, length, radius | |
// yappCircleWithFlats | width, radius | length | length=distance between flats
// yappCircleWithKey | width, length, radius | | width = key width length=key depth
// yappPolygon | width, length | radius | yappPolygonDef object must be
// | | | provided
//----------------------+-----------------------+---------------+------------------------------------
//
// Parameters:
// Required:
// p(0) = from Back
// p(1) = from Left
// p(2) = width
// p(3) = length
// p(4) = radius
// p(5) = shape : { yappRectangle | yappCircle | yappPolygon | yappRoundedRect
// | yappCircleWithFlats | yappCircleWithKey }
// Optional:
// p(6) = depth : Default = 0/Auto : 0 = Auto (plane thickness)
// p(7) = angle : Default = 0
// n(a) = { yappPolygonDef } : Required if shape = yappPolygon specified -
// n(b) = { yappMaskDef } : If a yappMaskDef object is added it will be used as a mask
// for the cutout.
// n(c) = { [yappMaskDef, hOffset, vOffset, rotation] } : If a list for a mask is added
// it will be used as a mask for the cutout. With the Rotation
// and offsets applied. This can be used to fine tune the mask
// placement within the opening.
// n(d) = { <yappCoordPCB> | yappCoordBox | yappCoordBoxInside }
// n(e) = { <yappOrigin>, yappCenter }
// n(f) = { <yappGlobalOrigin>, yappLeftOrigin } // Only affects Top(lid), Back and Right Faces
// n(g) = [yappPCBName, "XXX"] : {Specify a PCB defaults to "Main"
//-------------------------------------------------------------------
cutoutsBase =
[
[pcbLength()/2,pcbWidth()/2 ,55,55, 5, yappPolygon ,0 ,0, yappCenter, shapeHexagon, [maskHoneycomb,0,1.5,0], ]
// , [0, 0, 10, 10, 0, yappRectangle, maskHexCircles, [yappPCBName, "PCB3"]]
// , [shellLength*2/3,shellWidth/2 ,0, 30, 20, yappCircleWithFlats, yappCenter]
// , [shellLength/2,shellWidth/2 ,10, 5, 20, yappCircleWithKey,yappCenter]
];
cutoutsLid =
[
];
cutoutsFront =
[
];
cutoutsBack =
[
// Cutout for USB
[pcbWidth()/2, 13 -pcbThickness() ,12.5,7.0, 2, yappRoundedRect , yappCenter]
// Cutout for AC 1
,[pcbWidth("Voltage Detect 1")/2, pcbThickness("Voltage Detect 1") + 3 ,11,7.0, 2, yappRoundedRect , yappCenter, [yappPCBName, "Voltage Detect 1"]]
// Cutout for AC 2
,[pcbWidth("Voltage Detect 2")/2, pcbThickness("Voltage Detect 2") + 3 ,11,7.0, 2, yappRoundedRect , yappCenter, [yappPCBName, "Voltage Detect 2"]]
];
cutoutsLeft =
[
];
cutoutsRight =
[
[pcbLength()/2, pcbThickness() + 3 ,12.5,7.0, 2, yappRoundedRect , yappCenter]
];
//===================================================================
// *** Snap Joins ***
//-------------------------------------------------------------------
// Default origin = yappCoordBox: box[0,0,0]
//
// Parameters:
// Required:
// p(0) = posx | posy
// p(1) = width
// p(2) = { yappLeft | yappRight | yappFront | yappBack } : one or more
// Optional:
// n(a) = { <yappOrigin>, yappCenter }
// n(b) = { yappSymmetric }
// n(c) = { yappRectangle } == Make a diamond shape snap
//-------------------------------------------------------------------
snapJoins =
[
[30, 10, yappFront, yappCenter, yappSymmetric]
,[47, 10, yappBack, yappCenter]
,[30, 10, yappRight, yappCenter, yappSymmetric]
,[30, 10, yappLeft, yappCenter, yappSymmetric]
];
//===================================================================
// *** Box Mounts ***
// Mounting tabs on the outside of the box
//-------------------------------------------------------------------
// Default origin = yappCoordBox: box[0,0,0]
//
// Parameters:
// Required:
// p(0) = pos : position along the wall : [pos,offset] : vector for position and offset X.
// Position is to center of mounting screw in leftmost position in slot
// p(1) = screwDiameter
// p(2) = width of opening in addition to screw diameter
// (0=Circular hole screwWidth = hole twice as wide as it is tall)
// p(3) = height
// Optional:
// p(4) = filletRadius : Default = 0/Auto(0 = auto size)
// n(a) = { yappLeft | yappRight | yappFront | yappBack } : one or more
// n(b) = { yappNoFillet }
// n(c) = { <yappBase>, yappLid }
// n(d) = { yappCenter } : shifts Position to be in the center of the opening instead of
// the left of the opening
// n(e) = { <yappGlobalOrigin>, yappLeftOrigin } : Only affects Back and Right Faces
//-------------------------------------------------------------------
boxMounts =
[
[shellWidth/2,3,-3,4,yappFront, yappCenter]
];
//===================================================================
// *** Light Tubes ***
//-------------------------------------------------------------------
// Default origin = yappCoordPCB: PCB[0,0,0]
//
// Parameters:
// Required:
// p(0) = posx
// p(1) = posy
// p(2) = tubeLength
// p(3) = tubeWidth
// p(4) = tubeWall
// p(5) = gapAbovePcb
// p(6) = { yappCircle | yappRectangle } : tubeType
// Optional:
// p(7) = lensThickness (how much to leave on the top of the lid for the
// light to shine through 0 for open hole : Default = 0/Open
// p(8) = Height to top of PCB : Default = standoffHeight+pcbThickness
// p(9) = filletRadius : Default = 0/Auto
// n(a) = { <yappCoordPCB> | yappCoordBox | yappCoordBoxInside }
// n(b) = { <yappGlobalOrigin>, yappLeftOrigin }
// n(c) = { yappNoFillet }
// n(d) = [yappPCBName, "XXX"] : {Specify a PCB defaults to "Main"
//-------------------------------------------------------------------
lightTubes =
[
// ESP Power Light
[12.5 + 3, (pcbWidth()/2)+7.0, // [0,1] Pos
3, 3, // [2,3] Length, Width
0.8, // [4] wall thickness
standoffHeight() + pcbThickness() + 12, // [5] Gap above base bottom
yappCircle, // [6] tubeType (Shape)
0, // [7] lensThickness
yappCoordPCB // [n1]
]
// Voltage Detect 1 power indicator
,[30,pcbWidth("Voltage Detect 1")/2, // [0,1] Pos
6, 6, // [2,3] Length, Width
0.8, // [4] wall thickness
5, // [5] gapAbovePcb
yappCircle, // [6] tubeType (Shape)
0, // [7] lensThickness
yappCoordPCB // [n1]
,[yappPCBName, "Voltage Detect 1"]
]
// Voltage Detect 2 power indicator
,[30,pcbWidth("Voltage Detect 2")/2, // [0,1] Pos
6, 6, // [2,3] Length, Width
0.8, // [4] wall thickness
5, // [5] Gap above base bottom
yappCircle, // [6] tubeType (Shape)
0, // [7] lensThickness
yappCoordPCB // [n1]
,[yappPCBName, "Voltage Detect 2"]
]
];
//===================================================================
// *** Push Buttons ***
//-------------------------------------------------------------------
// Default origin = yappCoordPCB: PCB[0,0,0]
//
// Parameters:
// Required:
// p(0) = posx
// p(1) = posy
// p(2) = capLength
// p(3) = capWidth
// p(4) = capRadius
// p(5) = capAboveLid
// p(6) = switchHeight
// p(7) = switchTravel
// p(8) = poleDiameter
// Optional:
// p(9) = Height to top of PCB : Default = standoffHeight + pcbThickness
// p(10) = { yappRectangle | yappCircle | yappPolygon | yappRoundedRect
// | yappCircleWithFlats | yappCircleWithKey } : Shape, Default = yappRectangle
// p(11) = angle : Default = 0
// p(12) = filletRadius : Default = 0/Auto
// p(13) = buttonWall : Default = 2.0;
// p(14) = buttonPlateThickness : Default= 2.5;
// p(15) = buttonSlack : Default= 0.25;
// n(a) = { <yappCoordPCB> | yappCoordBox | yappCoordBoxInside }
// n(b) = { <yappGlobalOrigin>, yappLeftOrigin }
// n(c) = { yappNoFillet }
// n(d) = [yappPCBName, "XXX"] : {Specify a PCB defaults to "Main"
//-------------------------------------------------------------------
pushButtons =
[
// ESP Reset Button
[2.54 + 3, (pcbWidth()/2)+7.0,
8, // Width
8, // Length
2, // Radius
0, // Cap above Lid
15, // Switch Height
0.5, // Switch travel
3, // Pole Diameter
undef, // Height to top of PCB
yappRoundedRect // Shape
]
// ,[ 5, 5, 10, 10, 4, 2.0, 4, 1, 4, standoffHeight(), yappCircle, [yappPCBName, "Voltage Detect 1"]]
];
//===================================================================
// *** Labels ***
//-------------------------------------------------------------------
// Default origin = yappCoordBox: box[0,0,0]
//
// Parameters:
// p(0) = posx
// p(1) = posy/z
// p(2) = rotation degrees CCW
// p(3) = depth : positive values go into case (Remove) negative valies are raised (Add)
// p(4) = { yappLeft | yappRight | yappFront | yappBack | yappLid | yappBaseyappLid } : plane
// p(5) = font
// p(6) = size
// p(7) = "label text"
// Optional:
// p(8) = Expand : Default = 0 : mm to expand text by (making it bolder)
// p(9) = Direction : { <yappTextLeftToRight>, yappTextRightToLeft, yappTextTopToBottom, yappTextBottomToTop }
// p(10) = Horizontal alignment : { <yappTextHAlignLeft>, yappTextHAlignCenter, yappTextHAlignRight }
// p(11) = Vertical alignment : { yappTextVAlignTop, yappTextVAlignCenter, yappTextVAlignBaseLine,
// p(12) = Character Spacing : Default = 1
//-------------------------------------------------------------------
labelsPlane =
[
[6.5, shellWidth-28, -90, 1, yappLid, "Liberation Mono", 5, "RESET" , 0.15]
,[16.5, shellWidth-28, -90, 1, yappLid, "Liberation Mono", 5, "POWER" ,0.15 ]
,[43, shellWidth-56, -90, 1, yappLid, "Liberation Mono", 5, "Elements" ,0.15 ]
,[34, shellWidth-65.5, -90, 1, yappLid, "Liberation Mono", 5, "UPPER" ,0.15, yappTextTopToBottom, undef, undef, 1.1]
,[34, shellWidth-82, -90, 1, yappLid, "Liberation Mono", 5, "LOWER" ,0.15, yappTextTopToBottom, undef, undef, 1.1]
];
//===================================================================
// *** Ridge Extension ***
// Extension from the lid into the case for adding split opening at various heights
//-------------------------------------------------------------------
// Default origin = yappCoordBox: box[0,0,0]
//
// Parameters:
// Required:
// p(0) = pos
// p(1) = width
// p(2) = height : Where to relocate the seam : yappCoordPCB = Above (positive) the PCB
// yappCoordBox = Above (positive) the bottom of the shell (outside)
// Optional:
// n(a) = { <yappOrigin>, yappCenter }
// n(b) = { <yappCoordPCB> | yappCoordBox | yappCoordBoxInside }
// n(c) = { yappLeftOrigin, <yappGlobalOrigin> } // Only affects Top(lid), Back and Right Faces
// n(d) = [yappPCBName, "XXX"] : {Specify a PCB defaults to "Main"
//
// Note: Snaps should not be placed on ridge extensions as they remove the ridge to place them.
//-------------------------------------------------------------------
ridgeExtLeft =
[
];
ridgeExtRight =
[
[pcbLength()/2, 12.5, pcbThickness() + 3 , yappCenter]
];
ridgeExtFront =
[
];
ridgeExtBack =
[
[pcbWidth()/2, 12.5, 13,yappCoordPCB, yappCenter]
,[pcbWidth("Voltage Detect 1")/2, 11, pcbThickness("Voltage Detect 1") + 3, [yappPCBName, "Voltage Detect 1"], yappCenter]
,[pcbWidth("Voltage Detect 2")/2, 11, pcbThickness("Voltage Detect 2") + 3, [yappPCBName, "Voltage Detect 2"], yappCenter]
];
//========= HOOK functions ============================
// Hook functions allow you to add 3d objects to the case.
// Lid/Base = Shell part to attach the object to.
// Inside/Outside = Join the object from the midpoint of the shell to the inside/outside.
// Pre = Attach the object Pre before doing Cutouts/Stands/Connectors.
//===========================================================
// origin = box(0,0,0)
module hookLidInside()
{
//if (printMessages) echo("hookLidInside() ..");
} // hookLidInside()
//===========================================================
// origin = box(0,0,shellHeight)
module hookLidOutside()
{
//if (printMessages) echo("hookLidOutside() ..");
} // hookLidOutside()
//===========================================================
//===========================================================
// origin = box(0,0,0)
module hookBaseInside()
{
//if (printMessages) echo("hookBaseInside() ..");
color("Red")
translate([(shellLength-1)/2,33,0])
cube([shellLength-1,1,5], center=true);
} // hookBaseInside()
//===========================================================
// origin = box(0,0,0)
module hookBaseOutside()
{
//if (printMessages) echo("hookBaseOutside() ..");
} // hookBaseInside()
// **********************************************************
// **********************************************************
// **********************************************************
// *************** END OF TEMPLATE SECTION ******************
// **********************************************************
// **********************************************************
// **********************************************************
//---- This is where the magic happens ----
YAPPgenerate();